Aug 3, 2026Buying Guides
Poly Mailer Size for Hoodie
Light hoodies (8–12 oz): 10" x 13" Mid hoodies (12–16 oz, most common): 12" x 15.5" Heavy/XL-XXL (16–24 oz): 14.5" x 19" Bulky/multi-pack: 19" x 24"
Picking the right poly mailer size for a hoodie is one of the easiest ways to cut shipping costs and reduce material waste. Since hoodies vary in weight and thickness, the ideal mailer depends on the garment's folded dimensions.
Lightweight hoodies (8–12 oz): A 10" x 13" mailer works well for thin, small-to-medium hoodies.
Midweight hoodies (12–16 oz): This is the most common hoodie type in ecommerce, covering roughly 60–70% of shipments. A 12" x 15.5" mailer fits classic pullovers, zip-ups, and standard fleece for sizes up to Large.
Heavyweight or fleece-lined hoodies (16–24 oz), plus XL/XXL sizes: Go with a 14.5" x 19" mailer for a comfortable fit without excess bulk.
Bulky or multi-item shipments: For oversized hoodies or bundles of two, a 19" x 24" mailer, or even 24" x 24" for the largest items, is best.
How to measure: Fold the hoodie by tucking the arms in, folding the sides toward the center, then folding the bottom up. Measure the resulting length, width, and depth, and add about 1–2 inches of clearance on each side for a comfortable fit—not too tight, not too loose.
Why it matters: Oversized mailers waste material (up to 35% more) and can trigger higher dimensional-weight shipping fees, while undersized ones risk stressed seams or damaged garments. Right-sizing can save a brand shipping thousands of hoodies several thousand dollars a year in packaging costs alone.
Quick reference:
Hoodie Weight | Mailer Size |
|---|---|
Light (8–12 oz) | 10" x 13" |
Mid (12–16 oz) | 12" x 15.5" |
Heavy/XL-XXL (16–24 oz) | 14.5" x 19" |
Bulky/multi-pack | 19" x 24" |
Measure your specific hoodie before ordering in bulk, since brand sizing and folding style can shift the ideal fit.